Experience

To support batch manufacturing processes with successful solutions and services, we have harnessed the power of state-of-the-art control systems, such as PLC/SCADA and DCS systems, strictly adhering to ISA S88 standards.

We’ve implemented systems for high-volume batch manufacturing of oral solid dose (OSD) products in GMP environments. We pride ourselves on being vendor-neutral, providing impartial advice on both hardware and software solutions. From custom projects to standardised solutions, Optimal has continually set a high bar.

In the paints and coatings industry, where precision and uptime are critical, we’ve been instrumental in optimising batch manufacturing processes, ensuring high-quality product production in 24/7 facilities.

We have embraced the power of Process Analytical Technology (PAT) to enable and advance continuous manufacturing processes. Our rare blend of skills and extensive experience in this arena is further enhanced by our access to specialised PAT expertise though our sister company Optimal Industrial Technologies. As a result, our clients have redefined what’s possible in continuous manufacturing, with key benefits including reduced waste, quicker and cost-effective production as well as enhanced product quality.

We have demonstrated a unique ability to transition batch processes into highly effective continuous manufacturing, offering clients impressive ROI gains with a rapid payback period. In particular, our customers typically achieve payback in under two years and virtually eliminated batch failures while taking advantage of improved product quality.

Our expertise in the automation of discrete manufacturing processes extends to a wide array of filling, packaging, assembly and quality inspection activities. We have the knowledge, experience, and dedication to ensure your discrete manufacturing operations run flawlessly. We provide the solutions you need to maintain a competitive edge and exceed customer expectations.

We don’t just automate these operations; we elevate them. With our in-house expertise, we can do more than upgrade or streamline your processes; we can introduce state-of-the-art solutions to maximize productivity. Whether it’s high-speed tasks or complex assembly operations, we have the in-house capabilities to develop value-adding automated systems that combine cutting-edge technologies like servo systems, robotics, machine vision and custom machinery.